Gear Wheel and Output Shaft Reverse Engineering & Manufacturing

PROJECT:Gear Wheel and Output Shaft Reverse Engineering & Manufacturing


LOCATION:

GREECE


CLIENT:SEAJETS – Vessel CHAMPION JET II


DURATION OF REPAIRS:

15 Days

During voyage, vessel CHAMPION JET II a high speed passenger catamaran, suffered reduction gear box failure on one of its two propulsion engines. The gearbox was dismantled and all components arrived to our workshop for inspection and assessment. The works included the following stages:
 

  1. Rigorous inspection, measurements and damage assessment
     

  2. Reverse engineering of the gear wheel and output shaft 
     

  3. Manufacturing of new gear wheel on our 5 Axis CNC DMU65FD
     

  4. Manufacturing of new output shaft  on our 5 Axis CNC DMU125FD
     

  5. Assembly